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Heat Shrinkable Coupler
Heat Shrinkable Coupler

Heat Shrinkable Coupler

Heat Shrinkable Coupler Specification

  • Diameter
  • Varies by size (matched to cable outer diameter)
  • Locking Type
  • Shrink-fit
  • Weight
  • Varies by size
  • Features
  • High dielectric strength, Flame retardant, Weather resistant, Waterproof seal, Easy installation
  • Cable Type
  • Power and control cables
  • Armored Material
  • Not applicable (non-armored)
  • Tensile Strength
  • 10 MPa
  • Rated Temperature
  • -40C to +105C
  • Operating Temperature
  • -40C to +105C
  • Impedance
  • Not applicable (for insulation usage)
  • Insulation
  • Double wall with adhesive lining
  • Dielectiric Strength
  • 20 kV/mm
  • Install Type
  • In-line/Direct burial/Outdoor
  • Core Number
  • Single-core/Multicore compatible
  • Usage & Applications
  • Distribution and transmission cable jointing, Industrial electrical repairs
  • Number of Conductor
  • Single or multiple
  • Core Material
  • Copper or Aluminum (based on cable used)
  • Conductor Type
  • Stranded or solid (depends on cable type used)
  • Conductor Shape
  • Round
  • Product Type
  • Heat Shrinkable Coupler
  • Length
  • Standard lengths available (customizable sizes on request)
  • Voltage
  • Up to 1 kV
  • Insulation Material
  • Cross-linked polyolefin
  • Application
  • Cable jointing, Insulation of electrical connectors, Power cable repair
  • Conductor Material
  • Copper (for internal connectors, not included)
  • Jacket Material
  • Polyolefin
  • Storage Temperature
  • -20C to +50C
  • Connector Color
  • Red
  • Shield Material
  • Copper (optional for shielded types)
  • Jacket Color
  • Black
  • Dimension (L*W*H)
  • Varies by model (typically cylindrical: refer to datasheet)
  • Material
  • Polyolefin
  • Color
  • Black (standard)
  • Size
  • Customized sizes available
  • Flame Retardance
  • Yes, tested to IEC standard
  • RoHS Compliance
  • Yes
  • Minimum Shrink Temperature
  • 120°C
  • Inner Coating
  • Thermoplastic adhesive
  • Shrink Ratio
  • 3:1 or 4:1 (as required)
  • UV Resistant
  • Yes
  • Adhesive Lining
  • Hot-melt adhesive for environmental sealing
  • Water Absorption
  • <0.5% after 24 hours at 23°C
 
 

About Heat Shrinkable Coupler

Heat Shrink Coupler is a Tubing suitable to joint Corrugated HDPE pipes, used in Water management, Irrigation, Sanitary, Sewer and Drainage, Construction, Mining industries, Ducting and for underground Cable protection.

These tubes are manufactured from high quality Cross-linked Polyolefin material. Hot melt adhesive lining provides 100% sealing according to IP 68 (Ingress Protection).

It is feasible and the most economic jointing solution compared to Conventional Butt welding or using Snap Fit Coupler or Split coupler.

Features & benefits :
  • Easy & Quick Installation. No special skill required.
  • High resistance to Impact & Abrasion.
  • Suitable for Wet and Dry underground conditions.
  • Joint in-line with pipe.
  • Superior elastomeric characteristics allows better conformance over irregular contours.
  • High Shrink ratio (3:1) helps to reduce the stock requirements with few sizes covering greater pipe application range.
  • Resistant to Heat, UV rays, Vibration, Sand-blasting & Harsh Industrial conditions.
  • Customized dimensions, length & colour available.

Technical Qualification Report : QR 1021

SELECTION CHART

All dimensions are in mm

  • Code
  • D Min (mm)
  • d Max (mm)
  • T±10% (mm)
  • Spool length (mtr)
  • GMW 70/22
  • 70
  • 22
  • 2.7
  • 1200
  • GMW 90/28
  • 90
  • 28
  • 3.0
  • 1200
  • GMW 105/30
  • 105
  • 30
  • 3.0
  • 1200
  • GMW 115/34
  • 115
  • 34
  • 3.2
  • 1200
  • GMW 130/36
  • 130
  • 36
  • 3.2
  • 1200
  • GMW 140/42
  • 140
  • 42
  • 3.2
  • 1200
  • GMW 160/50
  • 160
  • 50
  • 3.3
  • 1200
  • GMW 180/55
  • 180
  • 55
  • 3.3
  • 1200
  • GMW 200/60
  • 200
  • 60
  • 3.5
  • 1200
  • GMW 250/70
  • 250
  • 70
  • 3.5
  • 1200
  • GMW 320/90
  • 320
  • 90
  • 3.5
  • 500
  • GMW 375/110
  • 375
  • 110
  • 3.5
  • 500
  • GMW 425/125
  • 425
  • 125
  • 3.5
  • 500
  • GMW 550/157
  • 550
  • 157
  • 3.5
  • 500
  • GMW 680/200
  • 680
  • 200
  • 3.5
  • 500
  • GMW 760/215
  • 760
  • 215
  • 3.5
  • 500
  • GMW 863/250
  • 863
  • 250
  • 3.5
  • 500
TECHNICAL SPECIFICATION
  • Properties
  • Value
  • Standard
  • Physical
  •  
  •  
  • Tensile Strength
  • 20 Mpa (N/mm2) (min.)
  • ASTM D638
  • Ultimate Elongation
  • 350% (Min.)
  • ASTM D638
  • Longitudinal Change
  • -10% (Max.)
  • ASTM D2671
  • Hardness
  • 45 ± 10 Shore D
  • ASTM D2240
  • Water Absorption
  • 0.5 % (max.)
  • ASTM D570
  • Thermal
  •  
  •  
  • Accelerated Ageing
  • (120°C for 500 Hrs)
  • ASTM D2671
  • Tensile Strength
  • 8 N/mm2 (Mpa) (min.)
  • ASTM D 638
  • Ultimate Elongation
  • 250%(Min.)
  • ASTM D638
  • Low temperature Flexibility (-40oC for 4 Hrs.)
  • No Cracking
  • ASTM D2671
  • Heat Shock (250oC for 30 Min.)
  • No Cracking or flowing
  • ESI 09-11
  • Shrink Temperature
  • 125oC
  • IEC 216
  • Continuous Temperature limit
  • -40oC to + 110oC
  • IEC 216
  • Electrical
  •  
  •  
  • Dielectric Strength
  • 15 KV/mm. (Min.)
  • ASTM D149
  • Volume Resistivity
  • 1 x 1014 Ohm.cm(min.)
  • ASTM D257
  • Dielectric Constant
  • 5 (Max.)
  • ASTM D150


Secure Cable Joints with Superior Sealing

Our heat shrinkable coupler delivers dependable insulation and environmental sealing for distribution and transmission cable joints. Engineered with a hot-melt adhesive lining and tough, UV-resistant polyolefin jacket, it provides a waterproof and flame retardant barrier suitable for both indoor and outdoor installations.


Versatile and Customizable for Multiple Applications

With customizable lengths and diameters to match varying cable outer diameters, this coupler supports single or multicore configurations and is compatible with both copper and aluminum conductors. Ideal for industrial repairs, power transmission, and control cable jointing, it ensures high dielectric and tensile strength, catering to the demands of modern electrical installations.

FAQs of Heat Shrinkable Coupler:


Q: How is the Heat Shrinkable Coupler installed on power and control cables?

A: Installation involves sliding the coupler onto the cable joint and evenly heating it to at least 120C. The polyolefin sleeve shrinks tightly around the cables, and the hot-melt adhesive inner lining melts to form a waterproof seal. This process ensures secure insulation and environmental protection.

Q: What are the main benefits of using this heat shrinkable coupler for electrical connections?

A: Key benefits include high dielectric strength (20 kV/mm), flame retardance, UV and weather resistance, and a robust waterproof seal. These features minimize the risk of joint failures, provide long-term reliability, and simplify maintenance in industrial and outdoor environments.

Q: Where can the heat shrinkable coupler be used?

A: The coupler is designed for use in cable jointing, electrical connector insulation, and power cable repair. It is suitable for distribution and transmission lines, direct burial, outdoor, in-line, and industrial electrical repair applications.

Q: When should a coupler with a 3:1 vs. 4:1 shrink ratio be chosen?

A: A 3:1 shrink ratio is ideal for cables with moderate diameter variations, while a 4:1 ratio should be selected for applications requiring coverage over cables or splices with significant diameter differences, ensuring a tight fit and effective sealing.

Q: What types of cables and conductor materials are compatible with this product?

A: The coupler is compatible with both power and control cables featuring copper or aluminum conductors. It supports either single-core or multicore configurations, with stranded or solid conductor types based on the cable in use.

Q: Is this product tested for flame retardance and environmental safety compliance?

A: Yes, the coupler is flame retardant as tested to IEC standards and conforms to RoHS compliance, ensuring it is environmentally safe for use in diverse installation conditions.

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