A three-core PILC belted cable has one belt of insulation and one screen around all three cores, and no screen on each individual core. When the cable is terminated or jointed, each core needs its own screen continued up from the crutch. Gala's INSULCORE semi-conductive breakout does both jobs: it seals the crutch and puts a semi-conductive layer around each core.
The breakout is moulded from cross-linked semi-conductive polyolefin, printed "CONDUCTIVE", and coated inside with water-resistant red mastic. It is supplied expanded with three fingers, slid over the crutch with one core through each finger and shrunk with a gas torch. The recovered breakout grips the cable sheath and the three cores, sealing the crutch against moisture and continuing the screen over each core.
Its defining property is low volume resistivity: Gala guarantees a maximum of 1 x 107 ohm-cm, so the material conducts rather than insulates. Other guaranteed values are 12 N/mm2 minimum tensile strength, 300 % minimum elongation and a continuous temperature limit of -40 to +100 deg C.
Seven sizes cover cable sheaths that recover to 20 to 56 mm and cores that recover to 8 to 29 mm. The breakout is used in PILC cable terminations and joints, typically as part of a termination or jointing kit. Gala is an ISO 9001, ISO 14001 and ISO 45001 certified manufacturer.
Manufactured by Gala in India. Datasheet and size selection on request.
Specifications
Sizes
Applications: PILC cable terminations, PILC cable joints, power distribution utilities, cable jointing contractors, network refurbishment


Price:
Size : Two sizes; supplied ID 75 or 100 mm min, recovered ID 35 or 45 mm max
Product Type : Heat shrinkable bushing end cap (unscreened), end sealing kit
Installation Guideline : Slipped over the bushing end and heat shrunk; removed before a new connection
Coating Type : Sealing mastic supplied in the kit
Operating Temperature : 40 deg C to +100 deg C continuous
Usage & Applications : Used for connecting cables to equipment such as transformers or switchgears
Size : 2, 3, 4, 5, 6 and 7 core; 71 sizes; body recovering to 8 to 175 mm, fingers to 2.5 to 55 mm
Product Type : Heatshrinkable cable breakout (crutch seal) for multicore LV cable
Installation Guideline : Propane or butane torch, from the centre of the body outwards
Coating Type : Hotmelt adhesive lining
Operating Temperature : 40 to +100 deg C (continuous)
Usage & Applications : Sealing the crutch of multicore PVC, XLPE, rubber and PILC LV cables
Size : GRB1 to GRB3 (right angle), GSB1 to GSB3 (straight); bushing end recovering to 34 to 72 mm, cable end to 16 to 34 mm
Product Type : Heatshrinkable bushing boot, rightangle and straight
Installation Guideline : Mastic tape over the connection, then heatshrink the boot with a gas torch
Coating Type : Waterresistant red mastic coating inside
Operating Temperature : 40 to +100 deg C (continuous)
Usage & Applications : Insulating bushing connections in cable termination boxes with reduced clearances
Size : GAB0820 to GAB2755 A, 8 sizes, 3core
Product Type : Nontracking heatshrinkable cable breakout, 3core
Installation Guideline : Slide over the crutch, one core per finger; shrink with gas torch
Coating Type : Waterresistant mastic
Operating Temperature : 40 to +100 deg C (continuous)
Usage & Applications : Crutch sealing on 3core PVC and PILC cables at weatherexposed terminations